ST-G Intelligent Ionizing Bar

The all-round bar and the tightest ion balance in the Shidike range at ±50 V. Pulsed AC applies alternating positive and negative high voltage to a single emitter pin — more ions than conventional AC, without the uneven neutralization AC bars are known for. 6.5 kV pulse output, generated inside the bar from a DC 24 V supply at 12 W, over a 30–1000 mm working range.

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Ion balance
±50 V — tightest of the three bar series
Working distance
30–1000 mm
Output
6.5 kV pulse · pulsed AC · supply DC 24 V, 12 W
Decay time
1 s rated · frequency adjustable to 100 Hz
Length
Made to order, 300 mm to 3 m

No external power supply box and no fixed high-voltage cable — the high voltage is generated inside the bar.

What the ST-G Fixes

If any of these is happening on your line, the cause is usually a surface charge nobody is measuring — and the fix is an ion bar mounted where the charge is made.

Dust returning to a charged film surface beneath an industrial roller

Dust comes back right after cleaning

A charged surface pulls particles out of the air again within seconds, so cleaning alone never holds.

Neutralize first — bar ahead of the cleaning station
Plastic film clinging and folding at the unwind rollers

Film and sheets cling, jam or misfeed

Charged material sticks to itself and to the machine: sheets double-feed, labels sit crooked, the web tracks off centre.

Bar at the unwind or infeed
Film web showing a clean side and a dust-covered side after uneven static neutralization

One end of the web is clean, the other is not

Conventional AC bars neutralize unevenly across a mains cycle, leaving alternating over- and under-charged patches.

Pulsed AC removes the unevenness

How It Works

Pulsed AC: a single emitter pin receives alternating positive and negative high voltage, so both ion polarities come from the same point.

Operating modes of a Shidike ionizing bar: conventional AC mode delivers a 50/60 Hz sine wave, while pulsed AC mode delivers alternating positive and negative high-voltage pulses for better ion balance and faster neutralization
AC mode against pulsed AC mode. The sine wave crosses zero twice a cycle, so ion output drops away at every crossing; the pulsed waveform holds each polarity at full amplitude, which is what produces the tighter balance and the faster decay.

Compared with a conventional AC bar this produces more ions and removes the uneven neutralization AC designs are prone to — one part of the web fully discharged while another is still charged.

The pulse frequency is adjustable up to 100 Hz. A high frequency suits material moving quickly past the bar; a low frequency lets the ion cloud travel further and hold down ambient static in the surrounding area. That range is why the ST-G suits a line where one bar has to do more than one job.

  • Supersonic air-intake structure, which is what the bar's neutralizing speed is attributed to
  • Up to 100 Hz pulse rate
  • Detects abnormal discharge, raises an alarm and cuts the high voltage automatically
  • Intelligent sensing system matches positive and negative ion output
  • Broadband network port for line-level monitoring and industrial networking
  • High voltage generated inside the bar — no external power supply box, no fixed HV cable

What is on the bar

ST-G ionizing bar details: control panel with digital display, ion emission nozzles, end interface with power input and air connection, tungsten alloy needle electrode, adjustable mounting bracket, aluminium housing, power port and standard accessories
The needle electrodes are tungsten alloy, seated in removable nozzle housings so they can be cleaned without taking the bar off the line. The end interface carries the 24 V power input, the network connection and the air fitting.

Specifications & Dimensions

ModelST-G series intelligent ionizing bar
Input voltageDC 24 V
Power12 W
Ion generationCorona discharge
Output6.5 kV pulse, pulsed AC method — alternating positive and negative on a single emitter pin
Ion balance±50 V
Static decay time1 s, rated — initial surface voltage, working distance and measurement method not published
Working distance30–1000 mm
Operating temperature0–45 °C, no condensation
Operating humidity15–75 % RH, no condensation
Cross-section30 × 82 mm
LengthMade to order from 300 mm, up to 3 m
ProtectionAbnormal-discharge alarm with automatic high-voltage cutoff
ConnectivityBroadband network port
ST-G ionizing bar installation dimensions: 82 by 30 mm cross-section, overall view with mounting hole pitch, and mounting bracket detail measuring 45 by 40 by 30 mm with an 8 by 20 mm adjustment slot
Cross-section, overall view with the mounting hole pitch, and the bracket detail. The bracket slot is 8 × 20 mm, so the bar can be shifted for fine positioning after the holes are drilled.

Mounting hole pitch by bar length

Every bar takes two mounting holes, and the pitch is always the bar length less 120 mm — so you can work out the drilling for any made-to-order length, not just the ones listed.

Bar length (L)Mounting hole pitch (P)Holes
300 mm180 mm2
600 mm480 mm2
900 mm780 mm2
1200 mm1080 mm2
1500 mm1380 mm2
1800 mm1680 mm2
2100 mm1980 mm2
2400 mm2280 mm2
2700 mm2580 mm2

All dimensions in millimetres. Leave clearance around the bar for maintenance — the emitter pins need to be reachable for cleaning.

Built in our own Dongguan factory since 2013 About Shidike →

Not sure this is the right bar? Send the material, line speed, working distance and measured surface voltage — we will come back with a model, a length and a mounting position.

Where It Goes

The bar mounts across the material, facing it, anywhere from 30 mm to 1 m away. These are the positions it is most often installed in.

Four typical mounting positions for an ionizing bar on a web line: at the unwind, ahead of the cleaning station, overhead on a gantry, and at the stacker, with the 30 to 1000 mm working distance marked
Four positions, one line. Which one you need depends on where the charge is created rather than where the defect shows up — taking it off at the unwind often removes a problem that looks like it belongs three stations downstream.

Ahead of the cleaning station

Charged film pulls particles back onto a surface seconds after it is cleaned. Neutralizing first is what makes the cleaning hold. The ST-G holds its own ion balance to ±50 V. That is the bar's offset, not the voltage left on your material — the residual your process can tolerate is a separate figure, measured on your own parts and set by your own spec.

At the unwind or infeed

Charge builds as material separates from the roll. Taking it off at the infeed stops the problems downstream rather than treating them one station at a time.

Overhead, on a gantry

Where the mounting point is a rail rather than a position beside the material, the 1 m upper working distance means a single bar still reaches. Closer than 30 mm gains nothing and risks mechanical contact.

Electronics Printing Optoelectronics Textile SMT & PCB Film & Converting

Which Model, and What Length

All three bar series are rated 6.5 kV pulse output, generated inside the bar from a DC 24 V supply at 12 W, over a 30–1000 mm working range, and all three are made to length. What differs is how that high voltage is applied — pulsed AC on the ST-G, pulsed DC on the ST-E and the ST-F — and that decides which one fits your line.

ST-G — pulsed ACIon balance ±50 V, the tightest of the three. Adjustable frequency to 100 Hz. The default choice unless something below applies.
ST-E — high-frequency pulsed DCIon balance ±80 V. Fixed-polarity pins arranged alternately — each pin holds one polarity — which is why this is the bar positioned for a wide or long span, where a single-emitter design drifts.
ST-F — pulsed DC, Hibweer L.C.C.Ion balance ±100 V, with neutralizing speed rated 2.5× a conventional bar; the ST-G and ST-E carry a 2× rating. Neither figure is published with a comparison model or test conditions, so the two ratings cannot be read as measured against one reference. Choose it when the material moves too fast for a standard bar to keep up.

Made to your width

Bars are not sold in fixed sizes. We cut the bar to the width of your material, anywhere from 300 mm to 3 m, so you are not paying for length you do not use or leaving an edge uncovered. Tell us the width and we quote that bar.

For how to work out the mounting pitch for a given bar length, what the ±50 V figure means on a moving web, and how to verify the bar is still holding balance months later, see specifying, mounting and verifying the ST-G.

Frequently Asked Questions

What ion balance does the ST-G achieve?

±50 V. That is the tightest of the three Shidike bar series — the ST-E is ±80 V and the ST-F is ±100 V. It describes the offset of the bar itself. What your process has to meet is the residual surface voltage left on the material, which is a different measurement, taken on your own parts against your own limit.

What is the ST-G's working distance?

30 mm to 1000 mm. All three Shidike bar series share that range. Mounting closer speeds up neutralization; the 1 m upper limit is what lets a single bar cover a gantry or an overhead position where a closer mount is impossible.

Does the ST-G need a separate high-voltage power supply?

No. The high voltage is generated inside the bar from a DC 24 V supply at 12 W. There is no external power supply box to find panel space for and no fixed-length high-voltage cable dictating where the bar can be mounted. The bar does have an air fitting at the end interface — clean dry air increases the reach of the ion cloud, but the bar neutralizes without it.

What does pulsed AC do that conventional AC does not?

A conventional AC bar generates both polarities across a mains-frequency cycle, which leaves alternating over- and under-neutralized patches on moving material. Pulsed AC applies alternating positive and negative high voltage to a single emitter pin, producing more ions and removing that unevenness. The pulse frequency is adjustable up to 100 Hz.

How long is an ST-G bar?

Made to order from 300 mm up to 3 m, cut to the width of your material rather than sold in fixed sizes. The cross-section is 30 × 82 mm.

What happens if the bar fails?

It detects abnormal discharge, raises an alarm and cuts the high voltage automatically. It also has a broadband network port, so the alarm can be read at line level rather than at the bar.

How fast does it neutralize?

Static decay time is rated at 1 second, and that rating is published without the initial surface voltage, the working distance or the measurement method, so it is not a decay time you can hold us to on your line. The bar carries a 2× rating against a conventional bar, attributed to its supersonic air-intake structure; if your line needs more than that, the ST-F is rated 2.5× rather than 2×, at a looser ±100 V balance. Both figures are quoted against a conventional bar, and neither is published with a comparison model or test conditions.

Can I get the bar cut to a length that is not standard?

Yes — that is the normal way we supply it. Send the width of your material and we cut the bar to it, anywhere from 300 mm to 3 m.

Request a quote for the ST-G Give us the material, line speed, working distance and measured surface voltage, and the length you need. We reply with a model, a length and a mounting position.

New to ionization? What is an ionizing bar covers how corona discharge neutralizes a charged surface, and ionizing bar voltage output explains the 6.5 kV figure. To compare the range, see all industrial static eliminators and ionizing bars.

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